I finally made a Mystic costume from the Dark Crystal! It’s been on my costume wish-list for a long time. There are still a lot of improvements to be made, but I got the costume to a wearable point just in time for the May Dallas Comic Con in 2015. Keep scrolling down to see my process photos.
Mystic Head
1 – Cut foam shapes from Poly Foam;
2 – Sculpted with razors and engraved lines with a soldering iron;
3 – Covered with tissue paper and spray glue;
4 – Brushed on liquid latex from BITY Mold Supply;
5 – Painted with airbrush and various acrylics. Glued on wig and hair segments.
6 – Done! Photo by Alan Tijerina Photography.
Mystic Feet
1 – Pool noodles and pipe insulation carved with razors and utility knife;
2 – Covered with spray glue and white tissue paper;
3 – Brushed on liquid latex from BITY Mold Supply;
4 – Painted with airbrush and various acrylics.
Mystic Hands
1 – Poly foam and pipe insulation carved with razors and utility knife (hat tip to Courtney and Scotty at Zod Fabrication for sharing their raptor hand photos!);
2 – Covered with spray glue and white tissue paper;
3 – Brushed on liquid latex from BITY Mold Supply;
4 – Painted with airbrush and various acrylics.
5 – Attached to costume. My real hands are in the front hands. Photo by Alan Tijerina Photography.
Mystic Body
1 – Poly foam pieces glued with Barge Cement. (I made paper templates before cutting each piece of foam);
2 – More poly foam (looks like an armadillo!). Tail made with a white bedsheet and stuffed with poly filling;
3 – Arms made with pool noodles;
4 – Arms covered with poly foam;
5 – Shirt made from two bedsheets and hand-sewn to fit;
6 – Final costume worn at #DallasFanExpo
Mystic Armor
1 – EVA foam (anti-fatigue mat) for armor pieces. Shaped with heat gun. (I made paper templates before cutting each piece of foam);
2 – Traced each piece of armor in fabric;
3 – Glued fabric to EVA foam with spray glue;
4 – Glued pieces of tan fabric for details, painted with airbrush and various acrylics;
5 – Closeup of bracer;
6 – Final costume worn at #DallasFanExpo
I got some great ideas from this 
The robe for my costume wasn’t going to support the weight of the collar, so I made a base from EVA foam (you can use those interlocking anti-fatigue floor mats, visit my 
In the recent Maleficent movie, she has a cloak with the iconic pointy collar and a cloak with a feather collar. I took the best of both and added the feathers to mine. I used a section of black hackle feather trim (check Michael’s or Hobby Lobby) and glued it to the collar base with hot glue.
I never thought I’d find a use for my graduation gown, but tada! It provided a great base for the Maleficent robe. I purchased 4 yards of black polyester, cut a hole in the middle, and draped it over the robe like a poncho. I sewed the sides of the fabric “poncho” and left room for armholes, then cut open the front and stitched the fabric to the collar of the gown. If I’d had more time, I would have loved to make a really elegant cloak from scratch. Maybe next time!
I used a variety of products to create the Maleficent face. I love the purple accents in the cartoon version of Maleficent, so my makeup was a mashup of both Maleficent looks.
